JME FLAGSHIP INDUSTRIAL ENERGY PROJECT
At the Sazgar Engineering Works car plant in Pakistan, where Sazgar manufactures/assembles GWM HAVAL vehicles, JME delivered a customized control and energy-management environment—integrating synchronized generators, WAPDA, approximately 5 MW solar, VCB operations, plant loads and weather intelligence.
Solar integration
Synchronized on a common bus
Customized SCADA + EMS
Integrated operational data
CUSTOMIZED UNIFIED SCADA
Sazgar Engineering Works Limited (PSX: SAZEW) is a listed automobile manufacturer. Sazgar’s own public disclosures confirm manufacturing and assembly facilities for GWM HAVAL vehicles in Pakistan, and the company identifies its Sunder facility as the Sazgar Car Plant. JME’s scope documented here is the plant energy, SCADA and automation integration project. This is not a generic monitoring dashboard. The interface follows the plant’s actual electrical topology and brings WAPDA, generators, solar, feeders, production areas and weather data into one operating model.
WAPDA, solar, generators and major plant loads represented through the electrical SLD.
Live values, equipment states, alarms, historical trends and reports.
Structured for additional plant areas, feeders and generation assets.
ENGINEERING TO OPERATION
Protection, relays, interfaces and field terminations prepared for the approved control architecture.
The control cabinet protected and staged for installation at the industrial facility.
Three generator controllers presented through one operating panel for synchronized common-bus operation.
INTEGRATED CONTROL SCOPE
Automatic synchronization, common-bus operation, load sharing and generator sequencing.
Grid monitoring, approved transfer or parallel sequences, breaker control and interlocking.
Solar and generator coordination based on site load and minimum genset-loading requirements.
Priority-based load shedding and controlled restoration according to available generation.
Breaker states, permissives and approved operating sequences within centralized control.
Energy values, alarms, trends, reports and plant-area consumption visibility.
WEATHER STATION INTEGRATION
The installed weather station feeds site conditions into the customized SCADA and EMS, allowing plant teams to review solar performance alongside the conditions affecting generation.
Additional sensors can be incorporated when included in the approved scope.
AUTOMATIC LOAD SHEDDING PANEL
When grid power is unavailable or generator capacity is limited, the control system can shed pre-approved non-critical loads in stages rather than allowing the complete power system to collapse from overload.
Measure available generation, connected load, frequency and approved limits.
Identify a capacity shortfall, overload condition or configured threshold.
Disconnect selected non-critical feeders according to the priority schedule.
Reconnect loads in sequence when stable capacity becomes available.
Load-shedding stages, delays, interlocks and restoration logic are engineered around the plant load schedule, generator capacity and safety philosophy. Manual fallback and SCADA visibility can be included.
CENTRALIZED CONTROL SYSTEM
The control layer connects generator controllers, breaker circuits, protection permissives, selector switches, metering and SCADA communications.
DETAILED ENERGY VIEW
The customized screens translate electrical infrastructure into clear operational context for plant engineering teams.
ENGINEERING INTELLIGENCE. MAINTAINABLE BY DESIGN.
Every final control mode depends on installed equipment, controller compatibility, protection requirements, utility conditions and the approved operating philosophy.
Unified SCADA · EMS · Genset Synchronization · PV-Genset Control · Deep Sea Integration · Auto Load Shedding · WAPDA Synchronization · Centralized Control
TECHNICAL ANSWERS
A unified SCADA connects power sources, breakers, meters, controllers and plant loads through a centralized supervisory interface for status, alarms, trends and energy data.
Compatible Deep Sea Electronics load-sharing and synchronizing controllers support multi-generator architectures. Correct selection, interfaces, protection settings and commissioning remain essential.
It coordinates an industrial generator system with the utility supply for an approved mode such as controlled transfer or mains-parallel operation, subject to protection and utility requirements.
It coordinates solar production with generator and site-load conditions while applying approved minimum generator-loading, reverse-power and export constraints.
It disconnects pre-approved non-critical loads when available generation is insufficient, then restores them in a controlled sequence when capacity returns.
START WITH THE REAL SYSTEM
Share your single-line diagram, generator details, controller models and required operating modes. JME will identify the next technical step.
JME Energy & Automation provides generator and genset synchronization panels, customized industrial SCADA, Energy Management Systems (EMS), PV-DG and PV-genset control, WAPDA-generator synchronization, automatic load sharing, auto load shedding panels, Deep Sea controller integration and centralized energy monitoring for industrial facilities in Pakistan.